ZSM-5/SAPO-11负载型催化剂催化正构烷烃加氢裂化反应性能Catalytic performance of ZSM-5/SAPO-11 supported catalysts in the hydrocracking of n-paraffins
黄文斌,魏强,周亚松,张晴
摘要(Abstract):
为了提高正构烷烃加氢异构化性能,分别采用机械复合法和原位复合法制备ZSM-5+SAPO-11分子筛和ZSM-5/SAPO-11分子筛,采用等体积浸渍法制备了以分子筛和无定型硅铝(ASA)为载体,Ni、W为活性金属的加氢裂化催化剂。通过X-射线粉末衍射(XRD)、扫描电子显微镜(SEM)、N_2物理吸-脱附分析仪、红外光谱仪(IR)、吡啶红外光谱仪(Py-IR)对分子筛的晶型结构、形貌、孔结构和酸性质等进行了表征,利用N_2物理吸-脱附分析仪和紫外-可见漫反射光谱仪(UV-Vis)对催化剂的孔结构和活性金属配位状态等进行了表征。结果表明,ZSM-5/SAPO-11分子筛更能表现出2种分子筛互相依附的形态,具有更加适宜的酸强度与酸类型分布,更有利于Br?nsted(B)酸和Lewis(L)酸的协同作用。在相同反应条件下,以ZSM-5/SAPO-11分子筛为载体的NiW催化剂异构选择性比以ZSM-5分子筛或ZSM-5+SAPO-11分子筛为载体的NiW催化剂有明显提高。
关键词(KeyWords): 分子筛;催化剂;原位复合法;加氢裂化;异构选择性
基金项目(Foundation): 国家自然科学基金(22078360)
作者(Author): 黄文斌,魏强,周亚松,张晴
参考文献(References):
- [1]黄卫国,李大东,石亚华,等.分子筛催化剂上正十六烷的临氢异构化反应[J].催化学报, 2003, 24(9):651-657.HUANG W G, LI D D, SHI Y H, et al. Hydroisomerization of n-hexadecane on zeolite catalysts[J]. Chinese Journal of Catalysis,2003, 24(9):651-657.
- [2] CUI Q Y, WANG S Q, WEI Q, et al. Synthesis and characterization of Zr incorporated small crystal size Y zeolite supported NiW catalysts for hydrocracking of vacuum gas oil[J]. Fuel, 2019, 237:597-605.
- [3] SAAB R, POLYCHRONOPOULOU K, ZHENG L X, et al. Synthesis and performance evaluation of hydrocracking catalysts:A review[J]. Journal of Industrial and Engineering Chemistry, 2020, 89:83-103.
- [4]李晓慧,郑庆庆,米硕,等.磷铝复合改性ZSM-5分子筛及其催化性能[J].化工学报, 2016, 67(8):3357-3362.LI X H, ZHENG Q Q, MI S, et al. Combinatorial modification and catalytic performance of ZSM-5 zeolite by phosphorus and aluminum[J]. CIESC Journal, 2016, 67(8):3357-3362.
- [5] BILIGETU T, WANG Y, NISHITOBA T, et al. Al distribution and catalytic performance of ZSM-5 zeolites synthesized with various alcohols[J]. Journal of Catalysis, 2017, 353:1-10.
- [6] GUO Y P, WANG H J, GUO Y J, et al. Fabrication and characterization of hierarchical ZSM-5 zeolites by using organosilanes as additives[J]. Chemical Engineering Journal, 2011, 166(1):391-400.
- [7]宋烨,林伟,龙军,等.不同改性ZSM-5分子筛负载Ni催化剂的正辛烷芳构化和异构化催化性能[J].石油学报(石油加工),2016, 32(4):659-665.SONG Y, LIN W, LONG J, et al. Catalytic aromatization and isomerization performance of differently modified ZSM-5zeolite-supported Ni catalysts for n-octane[J]. ACTA Petrolei Sinica(Petroleum Processing Section), 2016, 32(4):659-665.
- [8]孙娜,王海彦,马宇翔,等. MOR@SAPO-11复合分子筛的合成及Pt/MOR@SAPO-11催化剂的加氢异构化性能[J].石油学报(石油加工), 2019, 35(6):1175-1182.SUN N, WANG H Y, MA Y X, et al. Synthesis of MOR@SAPO-11 composite molecular sieve and the hydroisomerization evaluation of Pt/MOR@SAPO-11 catalyst[J]. ACTA Petrolei Sinica(Petroleum Processing Section), 2019, 35(6):1175-1182.
- [9] LYU Y C, ZHAN W L, WANG X X, et al. Regulation of synergy between metal and acid sites over the Ni-SAPO-11 catalyst for n-hexane hydroisomerization[J]. Fuel, 2020, 274:117855.
- [10] ZHANG P, LIU H Y, YUE Y Y, et al. Direct synthesis of hierarchical SAPO-11 molecular sieve with enhanced hydroisomerization performance[J]. Fuel Processing Technology, 2018. 179:72-85.
- [11] MOCHIZUKI H, YOKOI T, IMAI H, et al. Facile control of crystallite size of ZSM-5 catalyst for cracking of hexane[J].Microporous and Mesoporous Materials, 2011, 145(1/2/3):165-171.
- [12] RAHIMI N, KARIMZADEH R. Catalytic cracking of hydrocarbons over modified ZSM-5 zeolites to produce light olefins:A review[J]. Applied Catalysis A:General, 2011, 398(1/2):1-17.
- [13] WEN C, WANG X, XU J, et al. Hierarchical SAPO-11 molecular sieve-based catalysts for enhancing the double-branched hydroisomerization of alkanes[J]. Fuel, 2019, 255:115821.
- [14] GE L, YU G, CHEN X, et al. Effects of particle size on bifunctional Pt/SAPO-11 catalysts in the hydroisomerization of n-dodecane[J]. New Journal of Chemistry, 2020, 44(7):2996-3003.
- [15]徐如人,庞文琴,于吉红,等.分子筛与多孔材料化学[M].北京:科学出版社, 2015.XU R R, PANG W Q, YU J H, et al. Chemistry-zeolites and porous materials[M]. Beijing:Science Press, 2015.
- [16] FAN Y, LEI D, SHI G, et al. Synthesis of ZSM-5/SAPO-11 composite and its application in FCC gasoline hydro-upgrading catalyst[J]. Catalysis Today, 2006, 114(4):388-396.
- [17]周珽,史晓星,武丽娜,等. SAPO-11/HZSM-5对乙醇脱水制乙烯反应的催化性能[J].高校化学工程学报, 2011, 25(3):453-458.ZHOU T, SHI X X, WU L N, et al. Catalytic properties of SAPO-11/HZSM-5 for ethanol dehydration to ethylene[J]. Journal of Chemical Engineering of Chinese Universities, 2011, 25(3):453-458.
- [18]盛清涛,牛艳霞,申峻,等. HZSM-5/SAPO-11复合分子筛的合成及催化乙醇脱水制乙烯[J].太原理工大学学报, 2017, 48(1):11-17.SHENG Q T, NIU Y X, SHEN J, et al. Study on synthesis and catalytic performance of HZSM-5/SAPO-11 composite zeolite[J].Journal of Taiyuan University of Technology, 2017, 48(1):11-17.
- [19] WANG X X, GUO F, WEI X X, et al. Study on methylation of naphthalene with methanol over ZSM-5(core)/SAPO-11(shell)composite molecular sieve[J]. Russian Journal of Physical Chemistry A, 2019, 93(3):431-436.
- [20] KHAN S, PATAH M F A, DAUD W M A W. Synergistic effect with and without Ni metal over ZSM-5/SAPO-11 catalyst in hydrodeoxygenation of palm oil[J]. IOP Conference Series:Materials Science and Engineering, 2020, 778:012068.
- [21]鲍晓军,范煜,雷多,等. ZSM-5/SAPO-11复合沸石和催化裂化汽油加氢改质催化剂及其制备方法:CN, 200 610 083 284.0[P].2007-12-05.BAO X J, FAN Y, LEI D, et al. ZSM-5/SAPO-11 composite zeolite and catalytically cracked gasoline hydrogenation quality-improved catalyzer and the method for preparing the same:CN, 200 610 083 284.0[P]. 2007-12-05.
- [22]王海涛,上官菲菲,段艳,等. SAPO-11制备条件对Co-Mo/ZSM-5-SAPO-11催化剂加氢脱硫/芳构性能的影响[J].河北工业大学学报, 2012, 41(6):45-50.WANG H T, SHANGGUAN F F, DAUN Y, et al. Influence of preparation conditions of SAPO-11 on the performance aromatization/hydrodesulfurization of Co-Mo/ZSM-5-SAPO-11 catalyst[J]. Journal of Hebei University of Technology, 2012,41(6):45-50.
- [23] ROWNAGHI A A, REZAEI F, HEDLUND J. Yield of gasoline-range hydrocarbons as a function of uniform ZSM-5 crystal size[J].Catalysis Communications, 2011. 14(1):37-41.
- [24] WU Q Y, ODURO I N, HUANG Y, et al. Synthesis of hierarchical SAPO-11 via seeded crystallization[J]. Microporous and Mesoporous Materials, 2015, 218:24-32.
- [25]张强,李春义,山红红,等.气相转移法与水热合成法合成ZSM-5/SAPO-5核壳结构复合分子筛的比较[J].催化学报, 2007,28(6):541-546.ZHANG Q, LI C Y, SHAN H H, et al. Comparison of core/shell binary structure zeolite ZSM-5/SAPO-5 synthesized by vapor-phase transport and hydrothermal synthesis[J]. Chinese Journal of Catalysis, 2007, 28(6):541-546.
- [26]徐翊华,胡启富,陆玉琴,等. SAPO-11构型分子筛的合成及结构研究[J].高等学校化学学报, 1990, 11(7):676-680.XU Y H, HU Q F, LU Y Q, et al. A study on synthesis and structure of SAPO-11 sillicoaluminophosphate molecular sieves of SAPO-11 type[J]. Chemical Journal of Chinese Universities, 1990, 11(7):676-680.
- [27] SCHEFFER B, MOLHOEK P, MOULIJN A. Temperature programmed reduction of NiO-WO3/A12O3 hydrodesulphurization catalysts[J]. Applied Catalyst, 1989, 46(2):11-30.
- [28] CUI G, WANG J. Towards understanding the microstructures and hydrocracking performance of sulfided Ni-W catalysts:Effect of metal loading[J]. Fuel Processing Technology, 2011, 92(12):2320-2327.
- [29] DUAN A J, GAO Z Y, HUO Q, et al. Preparation and evaluation of the composite containing USL zeolite-supported NiW catalysts for hydrotreating of FCC diesel[J]. Energy&Fuels, 2010, 24(2):796-803.
- [30] WAN G F, DUAN A J, ZHANG Y, et al. NiW/AMBT catalysts for the production of ultra-low sulfur diesel[J]. Catalysis Today,2010, 158(3/4):521-529.